Towels Manufacturer and Supplier

What are the different types of yarns used to make Cotton Towels?

1. Open-End: This refers to a type of spinning process used to create yarn. In open-end spinning, the yarn is created by twisting fibers together without the use of a traditional spinning wheel. The pun here comes from the fact that the term “open-end” can also refer to a type of ring that doesn’t have a closed loop, but rather has two open ends.
2. Combed Cotton: Combed cotton is a type of cotton that has been treated to remove any short fibers and impurities, resulting in a smoother and more durable yarn. The pun here comes from the fact that “combed” sounds similar to “comb,” which is a type of tool used to remove tangles and knots from hair.
3. Carded Cotton: Carded cotton yarn can be used to make towels that are absorbent, durable and have a natural feel. It is often used in the production of traditional or rustic-style towels that prioritize function over luxury. The process of carding involves separating and aligning the cotton fibers in order to create a consistent and even texture.
4. Bamboo Cotton: This refers to a blend of bamboo fibers and cotton, which results in a fabric that is soft, breathable, and sustainable. The pun here comes from the fact that “bamboo” sounds similar to “bam-boo,” which is a play on the phrase “bam, boom,” often used to indicate a sudden impact or action.
5. Zero Twist: This refers to a type of yarn that has been spun using a special technique that eliminates the need for twisting the fibers. The result is a yarn that is softer, fluffier, and more absorbent than traditional twisted yarns. The pun here comes from the fact that “zero twist” sounds like “zero twist,” meaning that there is no twisting involved in the process.
6. Egyptian Cotton: This is a type of cotton that is grown in Egypt and is known for its long and strong fibers, which make for a very soft and luxurious fabric. The pun here comes from the fact that “Egyptian” sounds similar to “a jeez in,” which is a play on the phrase “oh, geez,” often used to express surprise or exasperation.
7. Organic Cotton: Organic cotton is grown without the use of synthetic fertilizers, pesticides, or other chemicals. As a result, the resulting yarn is softer, more durable, and more eco-friendly than conventionally grown cotton.
8. Recycled Cotton: Recycled cotton yarn is made from pre-consumer and post-consumer waste cotton fibers, such as fabric scraps and discarded clothing. The fibers are shredded, spun into yarn, and then re-dyed as needed. The resulting yarn is soft, strong, and sustainable.
9. Auto Coro Cotton: Auto Coro Cotton is a type of cotton that is produced using an automated spinning process known as auto-coronation. The pun here comes from the fact that “auto coro” sounds like “auto-coro-nation,” which is a play on the phrase “auto-coronation,” meaning that the machine is crowning the cotton as the best.
10. Pima: Pima cotton is a type of cotton that is grown primarily in the United States and is known for its long and strong fibers, which make for a very soft and luxurious fabric. The pun here comes from the fact that “Pima” sounds like “purr-ma,” which is a play on the sound that a contented cat makes, indicating that the fabric is soft and comfortable like a cat’s fur.
11. Supima Cotton: Supima cotton is a type of cotton that is grown in the United States and is known for its long and strong fibers, which make for a very soft and luxurious fabric. The term “Supima” is a trademarked name that stands for “superior pima,” indicating the high quality of the cotton fibers.
12. Polyester-Cotton Blend: A common blend for towels, a combination of polyester and cotton fibers to create a durable and easy-care fabric.
13. Mercerized Cotton: Mercerized cotton is a type of cotton that has been treated with a solution of sodium hydroxide, which causes the fibers to swell and become stronger and more lustrous. The resulting yarn is smooth, shiny, and durable.
14. Slub Cotton: Slub cotton is a type of cotton yarn that has irregular thick and thin sections, giving it a textured and rustic appearance. This effect is achieved by deliberately varying the tension in the spinning process.
15. Compressed Cotton: Compressed cotton yarn is created by compressing cotton fibers into a denser form before spinning. This results in a yarn that is stronger, more durable, and more absorbent than regular cotton yarn.
16. Combed Mercerized Cotton: Combed mercerized cotton is a combination of two types of cotton yarns, as the name suggests. It is made by first combing the cotton fibers to remove any short or damaged fibers, resulting in a smooth and strong yarn. The yarn is then mercerized, which further enhances its luster and durability.
17. Chenille Cotton: Chenille cotton yarn is characterized by its soft, plush texture and velvety appearance. It is made by wrapping cotton fibers around a core of non-cotton material, such as polyester or rayon. The resulting yarn has a fuzzy, caterpillar-like texture that is often used for blankets, pillows, and other soft furnishings.
18. Brushed Cotton: Brushed cotton yarn is a type of cotton yarn that has been brushed to create a soft, fluffy texture. This is achieved by running the yarn through a series of brushes, which fluff up the fibers and create a plush surface. The resulting yarn is soft, warm, and perfect for cozy sweaters and blankets.
19. Combed Ring-Spun Cotton: Combed ring-spun cotton is a high-quality cotton yarn that is made by combing the fibers to remove any impurities and then spinning them using a ring-spun process. This process creates a strong, smooth, and even yarn that is perfect for a wide range of applications, including clothing, linens, and accessories.
20. Turkish Cotton: Turkish cotton is a type of cotton that is grown in Turkey and is known for its long and strong fibers. The resulting yarn is soft, absorbent, and durable, making it a popular choice for towels, bathrobes, and other bath linens.

What is the preferred material for making of a towels?

Cotton is the preferred material for making towels due to its absorbency, softness, and durability. The ideal technical GSM (grams per square meter) range for towels can vary depending on the intended use and style of the towel, but it generally falls within the range of 400 to 700 GSM. The higher the GSM, the denser and more absorbent the towel will be.

As for yarn counts, towels are typically made with cotton yarns that fall within the range of 10s to 20s. The lower the yarn count, the thicker and more absorbent the towel will be. However, yarn count is just one factor that can affect the quality of a towel, and other factors such as the weave, finishing process, and overall construction can also play a role in determining the quality and performance of the towel.

Towels Weaving Options during Manufacturing Process

There are several different weaving techniques used for making towels, each with its own unique texture, appearance, and performance characteristics. Here are some of the most common weaving techniques used in towel manufacturing:

1. Plain Weave: The simplest and most common weave, where the weft threads pass over and under the warp threads in a simple over-under pattern.
2. Terry Weave: A weave that creates loops on one or both sides of the fabric, which creates a plush and absorbent texture. Plain weave and twill weave are often used for lighter weight towels, while terry weave is used for heavier weight and more absorbent towels.
3. Jacquard Weave: A complex weave that creates intricate designs and patterns by using a special loom that controls each individual warp thread.
4. Waffle Weave: A weave that creates a raised texture that resembles the pattern of a waffle.
5. Twill Weave: A diagonal pattern is created by passing the weft thread over one or more warp threads, and then under two or more warp threads.
6. Dobby Weave: A simple weave that creates small geometric patterns, often used for decorative towels.
7. Checkered Weave: A weave that creates a checkered or plaid pattern, often used for kitchen or hand towels.
8. Herringbone Weave: A diagonal pattern is created by alternating the direction of the twill weave, which creates a zigzag pattern.
9. Houndstooth Weave: A weave that creates a distinctive houndstooth pattern, often used for decorative or fashion towels.
10. Honeycomb Weave: A weave that creates a unique hexagonal pattern, often used for lightweight and highly absorbent towels.
11. Rib Weave: A weave that creates vertical ridges on the fabric, which adds texture and durability to the towel.
12. Pique Weave: A weave that creates a raised and textured surface, which adds thickness and absorbency to the towel.

Recommended Towels Certifications

When importing towels in bulk, there are several certifications that are commonly used to ensure product quality and compliance with various standards. Some of the most common certifications for towels include:

• OEKO-TEX Standard 100: This certification ensures that the towels are free from harmful substances and chemicals, and are safe for human use.
• GOTS (Global Organic Textile Standard): This certification ensures that the towels are made from organic fibers, and that the entire production process is environmentally and socially responsible.
• ISO (International Organization for Standardization) certifications: These certifications ensure that the towels meet various international standards for quality, safety, and environmental management.
• BCI (Better Cotton Initiative) certification: This certification ensures that the cotton used in the towels is produced using sustainable and socially responsible practices.
• Fairtrade certification: This certification ensures that the farmers and workers who produce the cotton used in the towels are paid fair wages and work under safe and humane conditions.
• REACH (Registration, Evaluation, Authorization and Restriction of Chemicals): This is a European Union regulation that applies to the use of chemicals in textiles, and ensures that towels are safe for human use and do not contain harmful substances.
• CPSIA (Consumer Product Safety Improvement Act): This is a US federal law that sets safety standards for children’s products, and ensures that towels intended for children meet certain safety requirements.
• ASTM (American Society for Testing and Materials) standards: These are a series of voluntary standards for textiles, and ensure that towels meet various quality and performance requirements.
• Sedex (Supplier Ethical Data Exchange) certification: This certification ensures that the towels are produced in an ethical and socially responsible manner, and that workers are treated fairly and work under safe conditions.
• BSCI (Business Social Compliance Initiative) is a certification program that focuses on ethical and social responsibility in supply chains. BSCI is not specific to towels or textiles, but rather applies to all types of products produced in developing countries. BSCI certification can be an important consideration for buyers who are committed to ethical sourcing and want to ensure that their towels are produced in a socially responsible manner.

Towels types we manufacture through our capable sourcing

1. Bath towels – Designed for drying the body after a shower or bath, they are typically larger and more absorbent than other towels.
2. Beach towels – Designed for use at the beach or pool, they are usually larger and feature bright colors or patterns.
3. Hand towels – Smaller towels used for drying hands in the bathroom or kitchen.
4. Face towels – Similar to hand towels but often softer and gentler on the face.
5. Kitchen towels – Used for cleaning in the kitchen, they are typically more durable and absorbent than other towels.
6. Dish towels – Similar to kitchen towels, but used specifically for drying dishes.
7. Tea towels – Small towels used for drying dishes or wiping up spills in the kitchen.
8. Golf towels – Small towels used to clean golf clubs and balls.
9. Sports towels – Compact and moisture-wicking, they are designed for use during physical activity.
10. Gym towels – Similar to sports towels, but often larger and more absorbent.
11. Hair towels – Designed to be gentle on hair, they are usually made of microfiber and can help reduce frizz and breakage.
12. Spa towels – Soft and luxurious, they are often used in spas or for at-home pampering.
13. Hotel towels – High-quality and plush, they are often found in hotels and resorts.
14. Pool towels – Similar to beach towels, but designed for use around the pool.
15. Yoga towels – Thin and absorbent, they are often used to provide extra grip during yoga practice.
16. Travel towels – Compact and lightweight, they are designed for use when traveling.
17. Cleaning towels – Used for cleaning and dusting around the home, they are often made of microfiber or other highly absorbent materials.
18. Microfiber towels – Made of tightly woven fibers, they are highly absorbent and effective for cleaning.
19. Turkish towels – Made from Turkish cotton, they are soft, absorbent, and quick-drying.
20. Japanese towels – Thin and absorbent, they are often used in traditional Japanese bathing rituals.
21. Korean towels – Often made of rougher materials, they are designed for exfoliating the skin.
22. Egyptian towels – Made from long-staple cotton, they are soft, durable, and absorbent.
23. Bamboo towels – Made from bamboo fibers, they are eco-friendly and naturally anti-bacterial.
24. Linen towels – Made from linen fibers, they are lightweight and absorbent.
25. Flannel towels – Soft and warm, they are often used for drying off after a bath or shower.
26. Hooded towels – Designed for children, these towels have a hood that can be worn like a hooded sweatshirt.
27. Pet towels – Made specifically for drying off pets after a bath or swim, they are often more durable and absorbent than other towels.
28. Car cleaning towels – Designed for cleaning the interior and exterior of cars, they are often made of microfiber or other highly absorbent materials.
29. Decorative towels – Often used for display in bathrooms or kitchens, they are typically ornately decorated and not intended for use.
30. Hair wrap towels – Similar to hair towels, but designed to wrap around the head to keep hair out of the way while getting ready.
31. Waffle weave towels – Made with a waffle-like texture, they are highly absorbent and quick-drying.
32. Hotel pool towels – Similar to hotel towels, but designed specifically for use around the pool.
33. Sweat towels – Small towels used for wiping sweat during workouts or sports activities.
34. Cooling towels – Made with materials that can be soaked in water and then used to provide cooling relief during hot weather or exercise.
35. Finger-tip towels – Similar to hand towels, but smaller and often used for decorative purposes or in bathrooms or kitchens with limited space.
36. Bath sheet towels – Larger than standard bath towels, these towels offer more coverage and are often more luxurious.
37. Organic cotton towels – Made from organic cotton, these towels are eco-friendly and often free of harsh chemicals and dyes.
38. Micro-cotton towels – Made from extremely fine cotton fibers, these towels are incredibly soft and absorbent.
39. Embroidered towels – Decorated with embroidery or other embellishments, these towels can be customized for special occasions or personalization.
40. Hooded baby towels – Similar to hooded towels for children, these towels are designed specifically for babies and are often softer and more gentle on delicate skin.
41. Salon towels – Made specifically for use in hair salons, these towels are often larger and more absorbent than regular towels.
42. Fouta towels – Originating in Tunisia, these towels are made from cotton or linen and are known for their lightweight and quick-drying qualities. They can be used as beach towels, bath towels, or even as a scarf or wrap.
43. Washcloths – Small, square towels used for washing the face or body, or for general cleaning tasks around the home.
44. Wash mitts – Similar to washcloths, but designed to fit over the hand like a mitt for easier use.

Towels Sizing used in different countries

Note that these sizes are just general guidelines and can vary depending on the customers’ requirements,  product specifications or regional or purpose requirements.

Here is a list of common towel sizes for different types of towels in various countries:

• Bath towels:
  • USA: 27″ x 52″ to 30″ x 58″
  • UK: 27″ x 52″ to 30″ x 60″
  • Europe: 70 cm x 140 cm to 80 cm x 160 cm
• Hand towels:
  • USA: 16″ x 30″ to 18″ x 30″
  • UK: 20″ x 30″
  • Europe: 50 cm x 100 cm
• Face towels:
  • USA: 13″ x 13″ to 16″ x 16″
  • UK: 30 cm x 30 cm
  • Europe: 30 cm x 50 cm
• Beach towels:
  • USA: 30″ x 60″ to 40″ x 70″
  • UK: 100 cm x 180 cm
  • Europe: 70 cm x 140 cm to 100 cm x 200 cm
• Kitchen towels:
  • USA: 16″ x 28″ to 18″ x 28″
  • UK: 18″ x 28″
  • Europe: 50 cm x 70 cm
• Golf towels:
  • USA: 16″ x 24″
  • UK: 16″ x 24″
  • Europe: 40 cm x 60 cm
• Salon towels:
  • USA: 15″ x 26″ to 16″ x 27″
  • UK: 16″ x 27″
  • Europe: 40 cm x 60 cm

Dyeing and Printing Technqiues Used for Manufacturing Towels

Here are some common dyeing and printing techniques used for towels:

• Reactive dyeing: This is the most common method used for dyeing towels. It involves a chemical reaction between the dye and the fibers, resulting in vibrant and long-lasting colors.
• Vat dyeing: This method uses a vat of dye that the towel is submerged into. The dye adheres to the fibers through a process of oxidation and reduction.
• Pigment dyeing: This method uses pigments that are applied to the surface of the towel and then fixed with heat or chemicals. It creates a softer, more muted color than reactive or vat dyeing.
• Disperse dyeing: This method is used for towels made from synthetic fibers such as polyester. It involves dispersing the dye in a solvent and then applying it to the fibers under high heat and pressure.
• Solid dyeing: This involves dyeing the entire towel in a single color. It can be done using various dyeing methods such as jet dyeing, beam dyeing, or continuous dyeing.
• Yarn dyeing: This involves dyeing the yarns before weaving or knitting them into towels. This technique creates stripes, checks, or plaids in the towel.
• Piece dyeing: This involves dyeing the towels after they have been woven or knitted into their final shape.
• Digital printing: This involves printing the towel design using a digital printer. It allows for intricate designs and vibrant colors.
• Screen printing: This involves printing the towel design using a screen stencil. It is a popular method for large-scale production.
• Rotary printing: This involves printing the towel design using a rotary press. It is a high-speed printing method suitable for large quantities.
• Heat transfer printing: This involves printing the towel design onto transfer paper and then transferring it onto the towel using heat and pressure.
• Embroidery: This involves stitching the towel design onto the towel using a sewing machine. It adds texture and dimension to the design.

Shipment Packing for Towels

The type of packaging used for exporting or importing towels products may vary depending on the specific product and requirements of the importer and exporter. However, some common types of packaging used for towels products are:

• Poly Bags: Poly bags are commonly used for packing individual towels or sets of towels. They are made of a lightweight and durable plastic material and provide protection against dust, dirt, and moisture.
• Cardboard Boxes: Cardboard boxes are a common choice for packing larger quantities of towels. They provide sturdiness and protection during transport and can be easily stacked and labeled for identification.
• Cartons: Cartons are similar to cardboard boxes but are typically made of a heavier material and can be used to pack bulk quantities of towels. They are also commonly used for packing bathrobes and other similar textile products.
• Pallets: Pallets are used for packing large quantities of towels for shipment via container ships or air cargo. They are typically made of wood and can be stacked and secured for easy transport.
• Shrink Wrapping: Shrink wrapping involves using a plastic film to wrap individual towels or sets of towels. The film is then heated to shrink and conform tightly to the product, providing protection during transport and storage.
• Customized Packaging: Some buyers or importers may opt for customized packaging solutions, such as branded packaging or special designs, to add value to their products and differentiate themselves in the market.